Wine and electricity: Solar energy brings a rich harvest

fischer fastening solution secures photovoltaic system of Cesari Winery, Verona

Wine and electricity: Solar energy brings a rich harvest

The small but exquisite Valpolicella wine region east of Lake Garda in the province of Verona is known for its light wines as well as the deep red, heavy Amarone Cesari, which is among Italy's top wines. One of the wineries based here is Cantina Gerardo Cesari in Fumane. The company was founded in 1936 and has been producing wines from the Valpolicella area since 1948. The winery's ongoing success led to an expansion with a new wine cellar in Fumane, inaugurated in early 2021. There, the berries undergo a four- to five-month drying process, followed by pressing, fermentation, and the initial refinement of the wines.

The new wine cellar was designed to harmoniously blend into the landscape, characterized by vineyards, olive groves, pine forests, and orchards. Since Cantina Cesari is committed to the principles of tradition and sustainability, the planning that began in 2017 included from the start the installation of a photovoltaic system to produce solar power on the green roof of the new building.

The planning and execution of the PV system were commissioned by the responsible parties to the experienced installation company Andrea Impianti, based in the province of Verona. Owner Andrea Tezza designed the solar system taking into account various factors such as location, wind exposure, and the frequency of critical weather phenomena like hail, to ensure the operator a lasting performance of the system and to keep maintenance costs manageable. For the installation of the PV system, the specialist company chose the Solar-Wind II system from the Solar-Fix range by fischer. In addition to the technical quality of the fastening solution, the technical advice and on-site support by Vittorio Roby from the Sales Engineering department at fischer Italia were decisive for Andrea Tezza.

Property Brief

Installation
A total of 346 solar collectors installed on an area of 650 m²
Energy production per year
110 megawatt hours
Electricity Cost Savings
€20,000 Net
The specific requirements for the fastening solution at the Cantina Cesari project proved to be very demanding, such as fastening without drilling, minimal visibility, and low load on the building roof. "Given these challenges, the fischer aluminium fastening system Solar-Wind II with a 10° tilt was used, which enables installation on flat roofs and utilizes the effects of airflow," explains fischer expert Vittorio Roby. "Due to its design, the wind rolls over the system and thus increases the hold on the substrate even in strong winds." The weights required for ballasting, such as stone slabs, are relatively light. "This reduces the risk of accidental damage to the roofing felt; moreover, grounding is not done for each module row individually, but for entire sub-systems, and finally, the string cables are mounted hanging under the photovoltaic modules," says Roby. Solar-Wind II is thus the intelligent flat roof mounting system optimized for maximum weight reduction with ballasting. It consists of a few aluminium angles and rails as well as corresponding stainless steel screws and accessories. The quick installation requires only aligning the first row and using few weights on the roof. Thus, it is ideal for sensitive roof coverings with limited load capacity.
"The project was implemented in two steps," reports Andrea Tezza. "Right at the beginning, we installed a 50 kWp system and in 2020 a second system of the same size, so today we have a total capacity of 100 kWp. In total, we mounted 346 solar collectors with a total area of 650 square meters." The energy production amounts to around 110 megawatt hours per year, and the expert estimates the electricity cost savings at about 20,000 euros net. "The continuous search for innovative solutions and materials led us to fischer," emphasizes Tezza. "Thanks to the support in technology and planning, we were able to optimize time, costs, and ease of installation perfectly and achieve an excellent result." 
With the Solar-Fix range, the fischer national company fischer Italia operates very successfully in the market. Thanks to its expertise in the field of solar systems, it has earned a special position. "fischer Italia is the competence center within the corporate group for the development of the range of fasteners for photovoltaic and solar thermal systems," says Riccardo Frizzarin, product manager for the Solar-Fix program. "The increasing focus on renewable and clean energy has led to the Solar-Fix range growing to more than 150 items, covering all areas of application, from small solar roofs in the private sector to large commercial systems," emphasizes Frizzarin. A high degree of innovation and high-quality materials, such as special aluminum alloys and stainless steel, ensure that the highest mechanical strength is achieved with optimal weight. Frizzarin points out that the components of Solar-Fix carry the TÜV quality certificate, thanks to the strictly controlled production processes, the use of high-quality raw materials, and the strict checks on the final product.
The continuous search for innovative solutions and materials led us to fischer. Thanks to the support in engineering and planning, we were able to optimize time, cost, and ease of installation perfectly and achieve an excellent result.
Andrea Tezza (Owner of the installation company Andrea Impianti based in the province of Verona)
In view of rising energy prices and the demand for sustainable management, the owners of Cantina Cesari are pleased with the high performance of the PV systems on the roof of the new winery. The ecologically produced solar power supplies, among other things, the sophisticated system for regulating humidity and ventilation with energy, to ensure the always correct storage and processing of the precious grapes.

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