Mounting Expertise at Work

Mounting Expertise at Work
Over more than 160 years, the factory site developed its own unique structure. Spread over approximately 20 hectares, two complete construction blocks and additional buildings are arranged, partly interlocked. The buildings partly reflect different eras and construction materials.

The administration and research center dates back to the 1970s. The high-rise building is being renovated and made fire protection compliant from July 2017 until expected completion at the end of 2018. The floors were constructed with Robertson steel cellular decks. Simply put, these are steel trapezoidal sheets filled with concrete and topped with 5 to 6 cm thick additional concrete topping. The concrete filled into the trapezoidal sheet ribs is difficult to compact in the existing building. Therefore, an unknown concrete strength must be assumed. Steel cellular decks can only be used in multi-story buildings if they are fire protected by coverings on the underside. This is implemented in the renovation measure by a two-layer Promat cladding.

A disadvantage of the Robertson decks with fire protection cladding, however, is that utility lines within the suspended ceilings are hardly feasible. All the more convincing to the developer was the concept proposed by fischer: fischer fastening systems anchor the support strips of the two-layer Promat cladding for fire protection. Beneath this, a fischer installation rail grid system FUS is installed, serving as the support system for all further installation systems.

Property Brief

Property type
Renovation and fire protection upgrading of the administration and research center from the 1970s
Construction period:
July 2017 - 2018
Scope:
Use of the FUS installation system on a planned rail length of over 9 km and 21,000 fischer FBS 6 concrete screws and 12,200 FHB II bonded anchors.
With the fischer concrete screw FBS, the Promat boards with retaining strips are fixed to the ribs of the ceilings. The load-bearing capacity of the installation rails is taken over by the Highbond FHB II injection anchor. Challenging for both fastening systems are the existing edge distance of only 30 mm as well as the unknown concrete quality while simultaneously considering the fire requirements for the fastening elements. In advance, planners and fischer experts therefore carried out numerous pull tests, which led to an independent expert opinion. Thus, the way was clear to use the Highbond anchor FHB II and the concrete screw FBS 6 for fastening.

"Such a renovation project with this ceiling construction is not an everyday occurrence," explains Olaf Schinkel, technical field service employee at fischer. "The pull-out tests all worked well and convinced the expert." The innovative core of the fischer concept lies in the fire-tested FUS mounting rail system used. This is first installed in a basic grid on the ribs of the Robertson ceiling using the Highbond system FHB II. Through the interaction of the force-controlled expanding composite anchor FHB II with the injection mortar FIS HB, it achieves the highest load values in cracked concrete. 
You don't encounter a renovation project with this ceiling construction every day. All the extraction attempts worked well and convinced the expert.
Olaf Schinkel, technical field service employee fischer
Crosswise distribution rails are fixed on the FUS rails. This special construction achieves the highest level of flexibility. Now cables can be routed down and retightened at any points. Otherwise, the supply lines would have to be routed between the Promat panels and the panels would have to be "perforated" at individual points. The fire protection of the ceiling could no longer be guaranteed.

The FUS system enables simple and particularly fast installation thanks to the special rail geometry as well as the clever, pre-assembled connecting and fastening elements. With a "Clix" mechanism and a 90° rotation on the pre-assembled fastener, the multifunctional components snap into place almost with one hand. The system is fire tested and therefore also usable in fire and rescue routes. This way, fischer offers a coherent concept with clever products. One of a total of three floors of the existing building is currently being upgraded to be fireproof with the solution.
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